Tunnel-Type Induction
Part Feeding and Discharge Systems
It is designed to ensure the continuous and rapid heating of metal parts in a series and their automatic discharge after processing, enhancing efficiency and continuity in production processes.
The machine to be integrated is specially designed according to the shape and quantity of the parts to be transported.
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We manufacture products that accelerate industrial production processes and increase efficiency, fully compatible with your production lines.
Our R&D efforts deliver solutions tailored to your specific needs.
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We manufacture in accordance with CE Standards.
We offer standards that ensure continuous operation and deliver high efficiency in processing workflows.
Standout Features
Bar Feeding Hopper
Bar Loading Unit
(Step Feeder)
Chain-Driven Pneumatic
Push Conveyor
Pneumatic Bar Pushing
Mechanism
Tunnel-Type Induction Unit
Part Guiding Unit
Three-Way Pneumatic
Part Separator
Control Panel
With the experience we have gained in the field, we manufacture fully compatible automatic systems for your production processes…
We offer uninterrupted service with our expert service network and extensive spare parts inventory.
In modern production lines, this system automates the heat treatment of metal parts.
- Automation: The system automatically feeds metal parts and discharges them after processing, ensuring a continuous and uninterrupted production cycle.
- Conveyor Mechanism: Parts are transported on a conveyor belt through the heating zone and automatically discharged after processing.
- Induction Heating: Uses electromagnetic fields to heat metal parts quickly and uniformly.
- Energy Efficiency: A design that minimizes heat loss helps optimize energy use and reduce operational costs.
- Mass Production: The tunnel-type design enables the high-throughput processing of parts, supporting high-capacity production.
- Capacity Options: Available in power ratings from 100 kVA to 1500 kVA to meet various production needs.
- Application Versatility: Ideal for use in industries such as automotive, aerospace, and heavy machinery manufacturing.
- Material Compatibility: Suitable for different types of metals with adjustable heating parameters to accommodate a wide range of materials.
- User-Friendly Interface: Equipped with intuitive interfaces that provide operators with accessible and understandable controls.
- Low Maintenance: Built with high-quality components, reducing maintenance requirements and ensuring long-term performance.
- Safety Features: Designed with high safety standards, keeping operator safety at the highest level during operation.
- Certifications: Certified in accordance with international quality and safety standards.
These features make the Tunnel-Type Induction Feeding and Discharge System a critical asset in industrial manufacturing and a valuable investment for businesses.
Modernization Options Tailored to Your Needs.
Standard Equipment:
- Bar Feeding Hopper
- Bar Loading Unit (Step Feeder)
- Pneumatic Pusher Conveyor with Chain Feed
- Pneumatic Bar Pushing Mechanism
- Tunnel-Type Induction Unit
- Part Guidance Unit
- Three-Way Pneumatic Part Separator
Optional Features:
Energy Efficiency Module
Advanced modules for monitoring and managing energy consumption
Reduces operating costs and minimizes environmental impact
Custom Coil Designs
Coils specifically designed for various materials and part geometries
Enhances process flexibility and performance
Remote Monitoring and Control System
Enables remote access for monitoring and controlling the system
Improves operational efficiency and ease of use
Advanced Safety Package
Enhanced operator safety measures and system protection
Maximizes workplace safety
Consistent Quality and Performance in All Sizes with Custom Production Advantage.
Dimensions are given in millimeters.
” * ” Can be custom-manufactured upon request.
Ensure More Stable Machine Operation with an Annual Maintenance Agreement.
Daily Maintenance:
Visual Inspection: Perform a daily visual inspection for any signs of damage, leakage, or wear on the system.
Cleaning: Regularly clean system components to remove dust and contaminants.
Monthly Maintenance:
Lubrication:
UCF 205 Cast Housing Bearings: Lubricate monthly using Klüber grease.
Linear Guides: Lubricate monthly with HIWIN G01-HT600 grease.
1/2 – 23 Tooth and 1/2 – Double Row Chain Group: Lubricate monthly with liquid chain oil.
Annual Maintenance:
General Inspection and Maintenance:
Check all electrical connections, air hoses, and pressure settings; adjust if necessary.
Thoroughly inspect all moving parts, mechanical connections, and safety systems; perform necessary maintenance.
Periodic Maintenance:
Yılmaz Gearbox: Follow the user manual for maintenance and adhere to prescribed lubrication intervals.
System Settings: Adjust system parameters according to the diameters of the materials to be processed.
Monitoring: After system commissioning, monitor continuously to detect and respond to any abnormal conditions.
Importance of Maintenance:
Regular maintenance optimizes system performance and prevents potential failures. It minimizes downtime during production, reduces operating costs, and extends the service life of the system.
The maintenance process should be carried out by authorized technical service personnel or trained staff. Strict adherence to these procedures is essential to maintain safety and performance standards.
